A-100 (Depalletizer)

A-100 Depalletizer: Streamlining Your Bottling Operations

Key Futures:

·      Versatile Bottle Handling: Accommodates various bottle sizes from 80oz to 1.5 liters.

·      High Capacity: Efficiently depalletizes up to 50 bottles per minute, maintaining a consistent supply to the filling station.

·      Large Stack Compatibility: Handles stacks up to 100 inches tall on standard 48x48 inch skids, allowing for significant inventory processing.

·      Intelligent Layer Handling: Automatically lifts and separates each layer of bottles, facilitating continuous operation.

·      Advanced Vacuum System: Utilizes a series of vacuum cups to accurately pick and place the first row of bottles onto the conveyor.

·      Efficient Row Pushing Mechanism: A pushing mechanism advances the remaining rows into position for vacuum cup access, ensuring smooth depalletization.

·      Continuous Operation Support: Designed for operators to load new stacks while the machine is depalletizing the last, maximizing uptime.

·      Automated Skid Transition: Once a stack is completed, the wooden skid is automatically pushed out to make room for the next, enhancing workflow efficiency.

·      Tray Removal Feature: Plastic trays that separate bottle layers are automatically removed after each layer is depalletized, streamlining the process.

A-200 (Pump-Inserter)

A-200 Semi-Automated Pump Inserter: Enhancing Efficiency in Liquid Packaging

Key Futures:

·      Efficient Pump Placement: Capable of inserting up to 60 pump nozzles per minute, optimizing production throughput.

·      Precise Insertion Mechanism: Utilizes a pick-and-place system with vacuum cups for accurate pump placement.

·      Guiding Funnel System: Ensures that pump straws, even when bent, are perfectly guided into bottles, reducing the risk of product damage.

·      Integrated Capping Feature: A sophisticated capping mechanism spins and securely engages pumps with bottle threads immediately after insertion.

·      Sloped Rack Design: Five racks deliver pumps to the insertion point, ensuring a consistent supply for uninterrupted operation.

·      Semi-Automated with Optional Automation: Requires operator intervention to fill pump racks, with an automated feeding system available to enhance efficiency.

·      Conveyor Integration: Designed to seamlessly fit into existing conveyor lines, with bottles temporarily halted for precise pump insertion.

A-300

A-300 Semi-Automated Drilling Machine: Precision Drilling for Diecast Components

Key Futures:

·      Dual Hole Capability: Drills one horizontal and one angled hole in each diecast part, accommodating complex drilling requirements.

·      Operator Safety: Features a safety light curtain to ensure the operator's hands are outside the drilling station, enhancing workplace safety.

·      Precision Fixturing: Minimizes part clearance for accurate hole positioning, critical for high-quality manufacturing outputs.

·      Efficient Operation Cycle: Completes the loading, drilling, and unloading process in 11 seconds, significantly reducing cycle time.

·      Part Seating Sensors: Internal sensors confirm proper part positioning before drilling, preventing operation on distorted or improperly seated parts.

·      Manual Loading and Unloading: While semi-automated, the machine requires manual handling, allowing for operator oversight and quality control.

·      Damage Prevention: The intelligent sensor system and safety measures ensure parts are protected from damage during the drilling process.

AS-110

AS-110 Assembly Machine for Critical Medical Device Sub-Assembly

The AS-110 represents the pinnacle of precision and reliability in the automated assembly of miniature-sized, critical medical device sub-assemblies. Designed to meticulously assemble components including pushers, pins, springs, and locks, this machine embodies the latest advancements in assembly automation tailored for the medical industry. Utilizing a combination of sophisticated robotics and precision engineering, the AS-110 ensures the highest quality assembly with comprehensive quality assurance measures at every step.

Key Features:

·      Integrated Robotics: Two four-axis SCARA robots and one six-axis robot work in harmony to perform precise assembly tasks, showcasing unparalleled accuracy and efficiency.

·      Rotary Indexing Table: A four-nest rotary table facilitates seamless transfer of components across four distinct assembly stations, ensuring a continuous and efficient workflow.

·      Precision Assembly and Testing: Each assembly undergoes a rigorous testing process, including spring actuation and angle measurement, to guarantee functional integrity and adherence to exacting standards.

·      Advanced Quality Control: The servo press, equipped with a load cell, measures press force during the pin-to-pusher assembly. This critical data ensures that each assembly meets stringent quality requirements, with any deviations leading to automatic rejection.

·      Vacuum Verification: A powerful vacuum system at station four confirms the secure fit of all components, leaving no room for error in the final assembly integrity.

·      Packaging Integration: Completed and tested assemblies are accurately placed into packaging trays by the robot, ready for the next step in the product lifecycle.

·      Vision-Guided Robotics: Utilizing shaker tables and vision systems, robots efficiently pick and place components that are presented in random orientations, ensuring that only correctly oriented parts are used.

·      High-Speed Assembly: Achieving an impressive assembly time of every 11 seconds, the AS-110 is designed to meet high production demands without compromising on quality.